SYLLABUS FOR SEMESTER - IV ( MT - II )

09ME403             MANUFACTURING TECHNOLOGY-II              

                                                                                                     

OBJECTIVE:        

·         To understand the basic concept in gear manufacturing, modern casting techniques, forming methods and rapid prototyping.

·         To update the knowledge in advanced machining processes.

1. GEAR MANUFACTURING PROCESSES                                                        

 Introduction-Gear generating processes-hobbing, shaping-bevel gear generator-Indexing-Gear finishing-gear shaving, gear grinding, gear lapping, shot blasting, phosphate coating-Gear testing.

2. MODERN CASTING TECHNOLOGY                                                                

Basic principle, process variables and characteristics of the following processes: squeeze casting,Rheo casting,Thixo casting,CO₂ process, Shaw process, Slush casting, Continuous casting,H-process,Electro slag casting,CLA process, Full mould process.

3. ADVANCED FORMING PROCESSESS                                                            

High speed forming-basic principle, process variables, characteristics abd applications of the following processes: Dynapack, Electrohydraulic forming, Electromagnetic forming, Explosive forming and water hammer forming.

4. ADVANCED MACHINING PROCESSESS                                                        

Introduction-Electric discharge machining(EDM), Wire EDM, Electrochemical machining(ECM), Electrochemical spark machining(ECSM), Ultrasonic machining, Abrasive flow machining, Water jet machoining,Magneto rheological abrasive flow machining (MRAFM)

5. RAPID PROTOTYPING                                                                                  

History of RP systems, classification of RP systems-Stereo lithography system-Selective laser sintering-Fusion deposition modeling-Solid ground curing-Data Preparation-data files and machine details-applications.

TEXT BOOKS

1. Jain R.K. and Gupta S.C, “Production Technology”, Khanna Publishers, New Delhi, 2008.
2. Sharma P.C, “A Text Book of Production Technology (Manufacturing processes)”,  S Chand and  Company Ltd., New Delhi 6^th Edition, 2007.
3. Jain, V.K, “Advanced Machining Processes”, Allied Publishers, Mumbai, 2008.
4. Jacobs, Paul.F, “Stereo Lithography and other RP and Manufacturing Technologies”, SME, New York, 1996.

REFERENCES

1. ASM, Metals Hand Book on Casting, 2000.
2. Pharm, D.T, and Dimov, S.S, “Rapid manufacturing”, Verlag, London, 2001.