M.E.,CAD SYLLABUS FOR ALL SEMESTERS

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SYLLABUS FOR SEMESTER - VIII ( CIM )

09ME803        Computer Integrated Manufacturing          

OBJECTIVE:           

• To gain knowledge on how computers are integrated at various levels of planning and manufacturing.
• To understand the flexible manufacturing system and to handle the product data and various software used for manufacturing

1. INTRODUCTION                                                                                             

The meaning and origin of CIM- the changing manufacturing and management scene - External communication - islands of automation and software-dedicated and open systems-manufacturing automation protocol - product related activities of a company- marketing engineering - production planning - plant operations - physical distribution- business and financial management.

2. GROUP TECHNOLOGY AND computer aided process planning         

History of group technology- role of G.T. in CAD/CAM integration - part families - classification and coding - DCLASS and MICLASS and OPITZ coding systems-facility design using   G.T. -benefits of G.T. - cellular manufacturing. Process planning - role of process planning in CAD/CAM integration - approaches to computer aided process planning -variant approach and generative approaches - CAPP and CMPP process planning systems.

3. SHOP FLOOR control AND INTRODUCTION OF FMS                                         

Shop floor control-phases -factory data collection system -automatic identification methods- Bar code technology-automated data collection system. FMS-components of FMS - types -FMS workstation -material handling and storage systems- FMS layout -computer control systems-application and benefits.

4. CIM implementation AND DATA communication                                 

CIM and company strategy - system modeling tools -IDEF models - activity cycle diagram - CIM open system architecture (CIMOSA)- manufacturing enterprise wheel-CIM architecture - Product data management-CIM implementation software. Communication fundamentals- local area networks -topology - LAN implementations - network management and installations.

5. OPEN system AND DATABASE FOR CIM                                                              

Open systems-open system inter connection - manufacturing automations protocol and technical office protocol (MAP /TOP). Development of databases -database terminology- architecture of database systems-data modeling and data associations -relational data bases - database operators - advantages of data base and relational database.                                                                                          

text books

1. Mikell.P.Groover, “Automation, Production Systems and Computer Integrated Manufacturing”, Pearson Education, 2008.
2. Yorem koren, “Computer Integrated Manufacturing system”, McGraw-Hill, 1983.
3. Roger Hanman,  “Computer Integrated Manufacturing”, Addison –Wesley, 1997.
4. Mikell. P.Groover and Emory Zimmers Jr, “CAD/CAM", Prentice Hall of India Pvt. Ltd, 1998

ReferenceS

1. Ranky and Paul G., “Computer Integrated Manufacturing”, Prentice Hall International 1986.
2. David D.Bedworth, Mark R.Hendersan and Phillip M.Wolfe, “Computer Integrated Design and Manufacturing”, McGraw Hill Inc, 1998.

SYLLABUS FOR SEMESTER - VIII ( POWER PLANT ENGG)

09ME802                          POWER PLANT ENGINEERING                  

OBJECTIVE:           

·         To understand the various components, operations and applications of different types of power plants.

1. STEAM POWER PLANT                                                                              

Layout of steam power plant – boilers - Modern high pressure and supercritical boilers -- Preparation and handling of coal - Pulverizer - Dust collector - Ash removal; Stokers - Different types - Pulverized fuel burning ; Draught - Different types - Chimney design - Selection of blowers, Cooling towers - Different types - Analysis of pollution from thermal power plants - Waste heat recovery, Fluidized bed boilers.

2. INSTRUMENTATION, TESTING OF BOILERS, POWER PLANT ECONOMICS       

CO2 recorders - Automatic controls for feed water, steam, fuel, air supply and combustion, Boiler testing and trails - Inspection and safety regulations. Economics of power plant - Actual load curves, fixed costs – Operating costs - Variable load operation.

3. HYDRO ELECTRIC POWER PLANT                                                                          

Layout of hydel power plant- classification –working – components – layout of pumped storage power plant. Solar power plant- classification – components –working principle.

4. DIESEL AND GAS POWER PLANT                                                                  

Layout of Diesel power plant- Important components – performance analysis – Layout of gas power plant – classification of gas turbine cycles – components – relative thermal efficiencies of different cycles. Wind mill: layout –components - working.

5. NUCLEAR, MHD POWER GENERATION AND WIND MILL                                Elementary treatment - Nuclear fission, chain reaction - Pressurized water reactors, boiling water reactors, gas cooled reactors - Fast breeder reactors, MHD power cycle principles

TEXT BOOKS

1. Arora, S.C and Domkundwar, S, “A Course in Power Plant Engineering”, Dhanpat Rai and Sons, TMH, 1998.
2. Nag P.K, “Power Plant Engineering”, Tata McGraw Hill Publishing Co. Ltd., 1998.
3. Bernhardt G. Askrotzki and William A. Vopat, “Power Station Engineering and Economy”, Tata McGraw Hill Publishing Co. Ltd., 1972.
4. Frederick T. Mores, “Power Plant Engineering”, Affiliated East-West Press Private Ltd., 1953.

REFERENCES

1. Nagpal, G.R, “Power Plant Engineering”,  Khanna Publishers, 1998.
2. Joel Weisman and Roy Eckart,  “Modern Power Plant Engineering”, Prentice Hall International Inc., 1985.

SYLLABUS FOR SEMESTER - VIII ( TQM)

09ME801                     TOTAL QUALITY MANAGEMENT                                                     (Common to Mechanical and Metallurgical Engineering)       

OBJECTIVE:

• To gain knowledge on Quality control systems and concepts
• To understand the TQM tools and its applications

1. INTRODUCTION                                                                                              

Definition of Quality, Dimensions of Quality, Quality Planning, Quality costs – Analysis Techniques for Quality Costs, Basic concepts of Total Quality Management, Historical Review, Principles of TQM, Leadership – Concepts, Role of Senior Management, Quality Council, Quality Statements, Strategic Planning, Deming Philosophy, Barriers to TQM Implementation.

2. TQM PRINCIPLES                                                                                           

Customer satisfaction – Customer Perception of Quality, Customer Complaints, Service Quality, Customer Retention, Employee Involvement – Motivation, Empowerment, Teams, Recognition and Reward, Performance Appraisal, Benefits, Continuous Process Improvement – Juran  Trilogy, PDSA Cycle, 5S, Kaizen, Supplier Partnership – Partnering, sourcing, Supplier Selection, Supplier Rating, Relationship Development, Performance Measures – Basic Concepts, Strategy, Performance Measure. 

3. STATISTICAL PROCESS CONTROL (SPC)                                                               

The seven tools of quality, Statistical Fundamentals – Measures of central Tendency and

Dispersion, Population and Sample, Normal Curve, Control Charts for variables and attributes, Process capability, Concept of six sigma, New seven Management tools.

4. TQM TOOLS                                                                                                   

Benchmarking – Reasons to Benchmark, Benchmarking Process, Quality Function Deployment (QFD) – House of Quality, QFD Process, Benefits, Taguchi Quality Loss Function, Total Productive Maintenance (TPM) – Concept, Improvement Needs, FMEA – Stages of FMEA.

5. QUALITY MANAGEMENT SYSTEMS                                                                         

Need for ISO 9000 and Other Quality Systems, ISO 9001:2008 Quality System – Elements, Implementation of Quality System, Documentation, Quality Auditing, TS 16949:2002

TEXT BOOKS

1. Dale H. Besterfiled et al., “Total Quality Management”, Pearson Education Asia, 1999.
2. Feigenbaum.A.V. “Total Quality Management”, McGraw Hill, 1991.
3. Oakland.J.S, “Total Quality Management”,  Butterworth – Hcinemann Ltd., Oxford. 1989.
4. Narayana V and Sreenivasan, N.S, “Quality Management – Concepts and Tasks”, New Age International, 1996.

REFERENCES

1. James R.Evans  and William  M.Lidsay, “The Management and Control of Quality”, 5^th Edition, South-Western, 2002.
2. Zeiri, “Total Quality Management for Engineers”, Wood Head Publishers, 1991.

SYLLABUS FOR SEMESTER - VI ( THERMAL LAB - II )

09ME606        THERMAL ENGINEERING LABORATORY II        

                                                                                                        

LIST OF EXPERIMENTS

 

HEAT TRANSFER                                                                                       

1. Thermal conductivity measurement by guarded plate method
2. Thermal conductivity of metal bar
3. Thermal conductivity of insulating powder
4. Thermal conductivity of pipe insulation using lagged pipe apparatus
5. Natural convection heat transfer from a vertical cylinder
6. Forced convection inside tube
7. Heat transfer from pin-fin (natural and  forced convection modes)
8. Determination of Stefan-Boltzmann constant
9. Determination of emissivity of a grey surface
10. Effectiveness of Parallel/counter flow heat exchanger

REFRIGERATION AND AIR CONDITIONING                                                       

1.    Determination of COP of a refrigeration system

2. Experiments on air-conditioning system
3. Performance test on single/two stage reciprocating air compressor.