09ME603 APPLIED HYDRAULICS AND PNEUMATICS
OBJECTIVE:
- To gain knowledge on Fluid Power Engineering and Power Transmission System.
- To understand the design procedure available for Hydraulic and Pneumatic circuits.
- To learn the advantages and Applications of Fluid Power System in automation of Machine Tools and others Equipments
1. FLUID POWER
BASICS
Introduction to fluid power-Advantages
of fluid power-Application of fluid power system. Types of fluid power
systems-Properties of hydraulic fluids – General types of fluids – Fluid power
symbols. Basics of Hydraulics-Applications of Pascals Law- Laminar and
Turbulent flow – Reynolds number – Darcy’s equation – Losses in pipe, valves
and fittings. Sources of Hydraulic Power- Pumping theory – Pump classification
– Gear pump, Vane Pump, piston pump, construction and working of pumps – pump
performance.
2.HYDRAULIC
SYSTEM COMPONENTS
Fluid Power Actuators: Linear hydraulic actuators – Types of hydraulic cylinders – Single acting, Double acting special cylinders like tandem, Rodless, Telescopic, Cushioning mechanism, Construction of double acting cylinder, Rotary actuators – Fluid motors, Gear, Vane and Piston motors. Control Components- Director control valve – 3/2 way valve – 4/2 way valve – Shuttle valve – check valve – pressure control valve – pressure reducing valve, sequence valve, Flow control valve – Fixed and adjustable, - actuation systems. Electrical control solenoid valves-relays-Electro hydraulic servo valves.
Fluid Power Actuators: Linear hydraulic actuators – Types of hydraulic cylinders – Single acting, Double acting special cylinders like tandem, Rodless, Telescopic, Cushioning mechanism, Construction of double acting cylinder, Rotary actuators – Fluid motors, Gear, Vane and Piston motors. Control Components- Director control valve – 3/2 way valve – 4/2 way valve – Shuttle valve – check valve – pressure control valve – pressure reducing valve, sequence valve, Flow control valve – Fixed and adjustable, - actuation systems. Electrical control solenoid valves-relays-Electro hydraulic servo valves.
3. HYDRAULIC
CIRCUITS
Design of Hydraulic circuits – Speed
control circuits-Regenerative circuits- Accumulators
and Intensifiers: Types of accumulators – Accumulators circuits, sizing
of accumulators, intensifier – Applications of Intensifier–Intensifier circuit. - Reservoir design - Selection of components.
Hydraulic circuits - Reciprocating - Quick return - Sequencing synchronizing -
Safety circuits - Industrial circuits - Press - Milling Machine - Planner -
Fork Lift, etc.
4. PNEUMATIC
SYSTEMS
Pneumatic fundamentals - Properties of
air – Compressors – Filter, Regulator, and Lubricator Unit – Air control
valves, Quick exhaust valves, and pneumatic actuators. Control Elements - Logic
Circuits -Position - Pressure Sensing -
Switching – Electro Pneumatic - Electro Hydraulic Circuits - Robotic Circuits.
5. DESIGN OF
PNEUMATIC CIRCUITS
Design of Pneumatic circuits -
Classic-Cascade-Step counter - Combination -Methods - PLC-Microprocessors -Uses
- Selection criteria for Pneumatic components - Installation and Maintenance of
Hydraulic and Pneumatic power packs - Fault finding - Principles of Low Cost
Automation - Case studies
TEXT BOOKS
- Anthony Esposito, “Fluid Power with Applications”, Pearson Education 2000.
- Majumdar S.R, “Oil Hydraulics”, Tata McGraw Hill, 2000.
- Majumdar S.R, “Pneumatic Systems – Principles and Maintenance”, Tata McGraw Hill, 2001.
- Dudelyt, A. Pease and John T. Pippenger, “Basic Fluid Power”, Prentice Hall, 1987.
REFERENCES
- Anthony Lal, “Oil hydraulics in the service of industry”, Allied publishers, 1982.
- Harry L. Stevart D.B, “Practical Guide to Fluid Power”, Taraoeala Sons and Port Ltd. Broadey, 1976.
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